Spot Colors and Seperations.

topic posted Thu, April 19, 2007 - 9:01 PM by  Matthew
Recently a friend of mine has requested my help in desinging art for a small upstart apparel company. Now I understand what spot colors are used for and how this affects printing, but im a little hazy on the actual printing process. Basically Im wondering if anyone knows what filetypes most printers require. I'm doing vector art for the designs using illustrator cs2. Any insights and/or pointers would be most appreciated.
posted by:
Matthew
SF Bay Area
  • Re: Spot Colors and Seperations.

    Thu, April 19, 2007 - 9:53 PM
    .eps is usually a failsafe filetype, but an illlustrator 9 file usually compensates for most shops with 'outdated' digtal capability.
    Different shops require different things, but I usually like to eliminate error as much as possible, so I usually like to create separate eps files for each color; as black filled areas, used to create the screens. They print these files onto transparencies to create the screens, so a no-brainer file per color (do NOT forget to include registration marks, however, or at the very least - some sort of registration to allow them to align the prints)

    Also, definately account for slight mis-registration when printing, and create trapping where necessary. (For those not in the know - basically when colors 'appear' to overlap, allow for a 1/8" overlap of the underlying color, so that when the color on top of it may deviate slightly, the trapping allows what may result in a gap be, well, not a gap.

    Of course, many shops will take a complete ai/eps file to create the screens in-house, which is fine - but I do the work beforehabd to prevent misinterpretations by the technicians.
  • Re: Spot Colors and Seperations.

    Fri, April 20, 2007 - 5:42 AM
    Talk to the pre-press department of the printer you are using and find out what they need. I've worked with two different screen printers in the past and they both had different methods for processing art. Don't try to seperate the colors yourself! In the end you'll just be making more work for the pre-press department (which will then be added to you bill). The are the ones that will know what their print presses can do and not do and how the art should be best converted and seperated.

    Convert fonts to outlines when sending over your files. One of the biggest headaches in Pre-press is font problems. Converting fonts to outline helps avoid this. (Though it also means that any changes to text must be done on your end and you'll have to send another file.)

    Keep in mind the material it is being printed on. In screen printing you have only so many print stations to work with. If you are designing a 4 color process image going on to a black shirt, then you'll need an extra station for the base white color as well as Cyan, Magenta, Yellow and Black. I've seen a couple of designs come through where the designer made a design that needed more color stations than the printer actually had.
    • Re: Spot Colors and Seperations.

      Sat, April 21, 2007 - 8:02 PM
      You guys are a wonderful resource of information. Thanks, to both of you for your helpful pointers. I didnt want to be one of "those" people sending a jumbled mess to the printer for the first time. This way I have a better grasp of whats actually going on and can keep up a good rapport with the printers. Do you think I should consult directly with them, being that i'm the artist? It just feels like why should there be a middle man, right?
      • Re: Spot Colors and Seperations.

        Wed, April 25, 2007 - 8:06 PM
        <Do you think I should consult directly with them, being that i'm the artist? It just feels like why should there be a middle man, right?>

        As the designer, you are the middle man!

        You are the person who creates the art for the client that the printer will run with. Most Pre-Press department will ethier do one of two things if you send them a bad file. (A) send it back to you or (B) print it. Granted, most will give you some kind of proof before hand and most won't run anything without some sort of a sign off. But it really up to you to get the job right before you hand it off to them. So it is in your best interests to be dialed into what they need to print your job!

        Getting a bill for 4 color process plates, when 1 spot color plate could have done the job cheaper and better, is not a great way to learn about printing.

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